The interfacing software was the bridge between the low level tool and the upper level MES (manufacturing execution system). Via interfacing software prompting,
lots had to be put onto the tool in the order in which
they were wanded in. While there were no smart tags
available to automatically read lot numbers, the tool did report wafer quantities going through the load lock. These numbers were matched with
MES wafer quantities to detect misplaced lots, and head off the possibilitiy of lots getting processed with the wrong recipe.
Before the interfacing software was implemented, the fab lost 1 to 2 lots per quarter due to misprocessing. After implementation - no lots were lost due to misprocessing for the remaining 7 years of the fab.
amat 8330 etcher
The Applied Materials 8330 etcher was used to etch Aluminum lines at the end of processing - hence the fab was extremely sensitive to 8330 errors due to misprocessing/wrong recipes.
The solution was conceptually simple: operators would not change the recipes on the tool - only the interfacing software would do that.